Demonstration

Every number here shows its source and its formula.

This is the working logic of Reliability Intelligence using illustrative demonstration data. In a real deployment, each row resolves back to a record in your own systems and the cost basis is the one your finance team approves.

Illustrative demo data — not a customer result.

Operational event ledger

Every event reconciled, costed and traceable to its source record.

Example operational data.

Example downtime events with asset, cause, duration, lost units, financial exposure and validation status.
Event	Asset	Confirmed cause	Minutes	Exposure	Status
EV-4821	Line 2 — Filler	Capper jam, worn star wheel	84	$18,900	Validated
EV-4818	Line 2 — Labeller	Label web splice failure	46	$10,350	Validated
EV-4809	Line 1 — Palletiser	Sensor fault, layer detect	121	$21,780	Awaiting review
EV-4802	Utilities — Chiller 3	High head pressure trip	38	$7,524	Corrected
EV-4795	Line 2 — Filler	Capper jam, worn star wheel	67	$15,075	Validated

Recurring causes ranked by 12-month exposure

Frequency alone hides cost. Ranking by exposure changes the priority order.

Example operational data.

Capper jam — worn star wheel$168,400
11 events · 12.4 hours lost
Layer-detect sensor faults$121,300
8 events · 9.1 hours lost
Label web splice failure$98,750
14 events · 7.6 hours lost
Chiller high-head trips$54,900
5 events · 4.2 hours lost
Infeed conveyor misalignment$41,200
9 events · 3.4 hours lost

The financial model, in full

No proprietary black box. Every number on every screen resolves to one of these calculations and back to a source record.

Lost production units: downtime minutes ÷ 60 × demonstrated hourly rate
Demonstrated rate is taken from your own best sustained output, not a design figure.
Financial exposure: lost units × contribution margin per unit
Contribution margin is supplied and approved by your finance team.
Recurring cause exposure: Σ exposure of all events sharing a confirmed cause
Only causes confirmed by your team are aggregated.
Validated value: (baseline period exposure − post-action period exposure) for the same cause
Compared over equivalent run hours, reported before and after.

Action register with validated value

Owners, dates and the measured result of each action.

Example operational data.

Example action register with owner, due date, projected value and validated value.
Action	Owner	Due	Projected	Validated
Replace star wheel and add wear inspection to PMValidated	Reliability lead	28 Mar	$168,400	$141,200
Re-specify layer-detect sensor and mountingIn progress	Maintenance planner	11 Apr	$121,300	Pending
Change label splice procedure and retrain crewsValidated	Production supervisor	04 Apr	$98,750	$62,400