Solution
Improve production and OEE
OEE is widely reported and rarely trusted. When availability, speed and quality losses are measured differently by line, shift or site, the number stops driving decisions.
What this looks like on site
- OEE is calculated differently by line, shift or plant
- Speed and minor-stop losses are estimated rather than measured
- Shift handover reporting is manual and late
- Throughput constraints move and nobody can prove where they are
What it costs you
Unmeasured performance loss is usually the largest single category of lost capacity, and it is routinely absorbed into 'normal' running rather than costed.
Who this is for: Production managers, operations directors and continuous-improvement teams.
What VMatrix provides
What we build
- A consistent loss taxonomy applied across lines and shifts
- Availability, performance and quality losses in one comparable model
- Constraint and bottleneck visibility over time
- Shift, line and site comparison on agreed definitions
- Automated production and shift reporting
Outcomes
What you should expect
- One definition of OEE that operations and finance both accept
- Loss categories ranked by recoverable capacity and value
- Shift reporting produced without manual assembly
- Constraint decisions supported by evidence
What we need from you
We begin with the records you already keep. Nothing here requires new instrumentation.
- Production counts by line, product and shift
- Planned and unplanned stoppage records
- Rate or design-speed standards
- Scrap and rework quantities
How implementation works
- 1Definition workshop and loss taxonomy agreement
- 2Data mapping and baseline reconciliation
- 3Workspace configuration by line and shift
- 4Validation with production supervision
- 5Training, go-live and review cadence
Timeline, investment and next step
- Timeline
- Normally 6–8 weeks
- Cost
- Fixed fee, quoted after scoping
- Recommended engagement
- Focused Intelligence Deployment
We map your data, establish a baseline, configure the intelligence workspace your teams will use daily, and validate the value it produces.
See what this includes
Related product
Production Intelligence
One comparable loss model across lines, shifts and sites.
Applies a single loss taxonomy to availability, performance and quality so throughput losses can be compared, costed and acted on consistently.
See the platformFind the right starting point for your operation
Answer five questions and we will tell you which engagement fits, what it costs, how long it takes and what we need from you. Or book a complimentary 30-minute fit consultation.