Solution
Reduce unplanned downtime
Most sites already record their stoppages. Far fewer can say, with evidence, which assets and which recurring causes are costing the most money this quarter — or prove that the actions taken actually removed the loss.
What this looks like on site
- Downtime is recorded in several places and the totals never agree
- Cause codes are inconsistent, generic or applied after the fact
- The same failures recur without anyone owning the underlying cause
- Nobody can put a defensible cost against a stoppage
- Improvement work is chosen by opinion rather than by exposure
What it costs you
An hour of unplanned stoppage on a constrained line typically costs far more than the repair itself. Where events are inconsistently recorded, that exposure stays invisible and improvement budget is spent on the wrong assets.
Who this is for: Operations, maintenance and finance leaders at single or multi-site industrial operations.
What VMatrix provides
What we build
- A trusted operational-event and downtime ledger built from your existing records
- A financial exposure model that converts lost production into money
- Asset, event and recurring-cause rankings
- A validation workflow so operators and planners confirm or correct the cause
- Traceable recommendations linked to the evidence behind them
- An accountable action register with projected and validated value
Outcomes
What you should expect
- One agreed number for downtime and its financial exposure
- The top recurring causes ranked by cost rather than by frequency alone
- Improvement effort directed at the assets that carry the loss
- Evidence that completed actions changed the result
What we need from you
We begin with the records you already keep. Nothing here requires new instrumentation.
- Downtime, stoppage or event records for the last 12 months
- Work orders and maintenance history
- Production output or run-hour data
- Asset register or equipment hierarchy
- Contribution margin or standard cost per unit (or a rate we can use)
How implementation works
- 1Data mapping and extract review
- 2Baseline construction and reconciliation with your own reporting
- 3Financial model agreement with finance
- 4Workspace configuration for your assets, roles and shifts
- 5Team validation of causes and rankings
- 6Training, go-live and first value review
Timeline, investment and next step
- Timeline
- Diagnostic in 10 business days; deployment normally 6–8 weeks
- Cost
- Fixed fee, quoted after scoping
- Recommended engagement
- Focused Intelligence Deployment
We map your data, establish a baseline, configure the intelligence workspace your teams will use daily, and validate the value it produces.
See what this includes
Related product
Reliability Intelligence
Know exactly what downtime costs, why it recurs and whether your actions worked.
Builds a trusted operational-event and downtime ledger from your existing records, converts lost production into financial exposure, ranks assets and recurring causes, and tracks the value of every action taken against them.
See the productFind the right starting point for your operation
Answer five questions and we will tell you which engagement fits, what it costs, how long it takes and what we need from you. Or book a complimentary 30-minute fit consultation.