Industry
Process manufacturing
Continuous or batch processes where yield, energy and reliability interact, and where a single upset can affect quality hours downstream.
Where value is typically lost
- Yield loss attributed to 'process variation' without a cost
- Unplanned trips and their downstream consequences
- Batch-to-batch variability with unclear drivers
- Utilities and energy consumption outside specification
Where intelligence applies
- Event ledger linking upsets to downstream quality and output
- Yield and energy loss costing
- Recurring-cause ranking across units
- Validated corrective-action tracking
Sample demo
See what an operating view looks like.
A short, anonymous sample on simulated data. To see more modules and your own figures, contact us.
Sample dashboard: Pharmaceutical
A regulated plant view: production and OEE, deviations, cleanroom conditions and open decisions.
Example operational data.
This short sample shows executive command view, ai alert engine, production and oee, quality and compliance. The figures are simulated and no company is shown. To see the remaining modules and your own data, contact us.
Contact us for the full demoData we typically work from
- Process historian
- Laboratory and quality systems
- CMMS and reliability records
- Production accounting
A sensible starting point
A diagnostic on one process unit typically establishes the loss model that the rest of the plant can adopt.
Industrial Intelligence Diagnostic — 10 business days. Contact us for cost; the fee is credited against an approved deployment.
Related solutions
Where operations in this sector usually begin.
Reduce unplanned downtime
Most sites already record their stoppages. Far fewer can say, with evidence, which assets and which recurring causes are costing the most money this quarter — or prove that the actions taken actually removed the loss.
Reduce defects, waste and rework
Quality data is often complete but disconnected: inspection results in one system, process conditions in another, and the cost of rework nowhere at all.
Lower energy costs
Energy is usually managed at the meter and the invoice. The decisions that actually change consumption happen at the asset, the product changeover and the shift.
Find the right starting point for your operation
Answer five questions and we will tell you which engagement fits, what it costs, how long it takes and what we need from you. Or book a complimentary 30-minute fit consultation.